Increasingly, food & feed manufacturers are being required to address the issue of release of odour and harmful contaminants into the surrounding community. Local communities, special interest groups and government legislation all bring pressure to factories to minimize real or perceived risks of contamination. There are no universally applied standards for odour or Volatile Organic Compounds (VOC) emissions, and to provide solutions that fit specific factory needs can be challenging. There is no single solution but understanding the food manufacturers problems certainly helps a great deal.
In recent years, there have been numerous changes regarding where production facilities are situated. Factory closures and relocation of manufacturing units has become commonplace. At the same time urban sprawl has resulted in residential areas being built closer to previously remote industrial areas. Another pressure companies face is meeting local environmental needs. So what does the industry need from its odour abatement equipment? This is a complex question and the answer needs to include:
  • A compact design minimizing space requirements
  • End of pipe solution
  • Low running cost
  • Minimal maintenance
  • Ability to operate at normal food manufacturing temperatures, to avoid cooling costs
  • High odour removal efficiency
  • No chemical additions and need to maintain chemistry
  • No liquid effluent waste
  • Instant on/off – no warm up time
  • Modular construction, ease of relocation if change of production location and ease the ability to add on modules according to required capacity
  • Competitive capital cost

 

A comparative study of alternative technologies and solutions could look like the table below:

 

Chemical scrubber

Bio-filtration

Activated carbon

Ozone systems

Thermal plasma

Non-thermal plasma

Investment cost

Operations cost

Operational flexibility

Odour removal efficiency

Energy consumption

Water consumption

Effluent release

Space requirements

Pressure drop

Need for chemical additives

Need for catalysts

Hygiene

Environm. friendly solution

 
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